1991 Stealth Technical Information Manual

Presented by Jeff Lucius


One of the rarest books concerning the Dodge Stealth (and Mitsubishi 3000GT) is the 1991 Stealth Technical Information Manual (TIM). This manual was prepared by Chrysler (part number 81-699-0114) as an introduction to the specifications, features, construction, and function for this new (at the time) Mitsubishi-built Dodge high peformance car. I am not aware of a Mitsubishi version of this manual. The Stealth TIM depends partly on information available in the 1990 Laser/Talon TIM (for the 4G63 engine) and on technical information for the 6G72 SOHC engine installed in a multitude of Chrysler cars since 1988. Each of the 283 manual pages is presented as a 730 x 1000-pixel GIF image that varies in storage size from 7 to 54 KB. Total disk storage is about 7.6 MB.

1991 Stealth Technical Information Manual
Chapter Section Topic Page
Front material   Cover, caution, TOC, how-to, tool source  i, ii, iii, iv, v
General Contents   0-1
Technical Features Exterior 0-2
Interior 0-3
Engine 0-4, 0-5, 0-6, 0-7
Transaxle 0-8
Active exhaust, clutch booster 0-9
Chassis AWD 0-10, 0-11
Chassis FWD 0-12, 0-13
Supplemental restrain system 0-14
Air Conditioner 0-15
Theft alarm ystem 0-16
Vehicle Identification   0-17, 0-18, 0-19, 0-20
General Data & Specifications   0-21, 0-22
Front Suspension Contents   2-1
General Information Features, specifications 2-2, 2-3
Front Axle Specifications, construction 2-4
Electronic control suspension Structure diagram 2-5
Main parts & functions, block dagram 2-6
Specifications 2-7
Features: each mode, each control 2-8
Sensors: steering wheel angular velocity,
G, speed, throttle, brake, position		 2-9, 2-10
Actuator 2-11
shock absorber 2-12, 2-13
ECS control unit 2-14
Functions explained 2-15, 2-16
Fail safe and diagnostic codes 2-17
Rear Axle Contents   3-1
General Information Construction, specifications 3-2
Axle shaft, Drive shaft   3-3
Differential, Viscous coupling LSD   3-4
Differential support   3-5
Brakes Contents   5-1
General Information Features 5-2
Service brakes Specifications 5-3
Front disc, rear disc 5-4, 5-5
Anti-lock braking (ABS) - FWD Introduction, structure, parts, functions 5-6
System diagram 5-7
System circuit diagram 5-8
Hydraulic pressure function 5-9
Sensor: wheel speed 5-10
Actuator: hydraulic unit,
solenoid valve, plunger valve		 5-10
5-11
Actator: operation 5-12, 5-13
Actuator: reservior, pump motor 5-14
ABS Electronic control unit 5-15, 5-16, 5-17
System operation 5-18, 5-19, 5-20, 5-21
Anti-lock braking (ABS) - AWD Introduction, sensors, functions 5-22
System drawing 5-23
Electric diagram 5-24
Function drawing 5-25
Sensor: wheel speed 5-26
Actuator: hydraulic unit 5-26
Actuator: select-low valve 5-27, 5-28
ABS electronic control unit 5-29
Brake fluid control 5-30, 5-31
Parking brake   5-32
Clutch Contents   6-1
General Information Specifications 6-2
Clutch control FWD, AWD 6-3
Pedal (FWD), booster (AWD) 6-4
Cooling Contents   7-1
General Information Coolant flow 7-2, 7-3
Radiator & cooling fan (SOHC) Specifications, construction 7-4, 7-5
Radiator & cooling fan (DOHC) Specifications, construction 7-5, 7-6
Electrical Contents   8-1
General Information Features 8-2
Wiring harness Structural diagram 8-3
Diagnosis system Diagnosis connector 8-4
Engine electrical Ignition system, battery 8-5
Lighting General information, specifications 8-6
Structural diagram, headlight 8-7, 8-8, 8-9, 8-10, 8-11
Optical horn lens, engine compartment light 8-12
Meters and gauges Combination meter, combination gauge 8-13
Vehicle speed sensor 8-14
Electric type speedometer 8-15, 8-16
Wiper and washer Structural diagram 8-17
Audio system Structural diagram 8-18
Remote control, acc. socket 8-19
ETACS Summary of functions 8-20, 8-21
Parts and function related 8-22
Input inspection functions 8-23
Door lock with key in ignition 8-24, 8-25
Defogger timer 8-26
Power window & seat belt tension timers 8-27
Dimmer dome light 8-28
Seat belt warning buzzer 8-29
Wipers 8-30
Theft-alarm system Operation 8-31, 8-32
Engine Contents   9-1
General Information Specifications 9-2
Sectional views 9-3
Base engine (DOHC) Cylinder head 9-4
Cylinder block 9-5, 9-6
Valves and timing belt 9-6, 9-7
Mounting Structure diagram 9-8
Intake and Exhaust Contents   11-1
Variable induction control (SOHC)   11-2
Turbos, intercoolers, pressure control   11-3
Exhaust pipe   11-4
Active exhaust   11-5
Fuel System Contents   14-1
General Improvements, block diagrams 14-2, 14-3, 14-4, 14-5
Control unit Communication with A/T, ABS 14-6
Sensors Air flow 14-7, 14-8
Detonation, induction control valve 14-9
Muffler mode, O2, power transistor 14-10
Actuators Ignition coil 14-11
Fuel: injector, pump relay, pump resistor 14-12
Var. induction, active exhaust 14-13
Fuel injection control Configuration diagram 14-14
Idle speed control Configuration diagram 14-15
With ABS, mechanical dashpot (turbo) 14-16
Control of ignition timing and current flow System configuration, ignition distribution 14-17, 14-18
Engine, transaxle (automatic) 14-19
Power supply and fuel Pump discharge volume, fuel pressure, MAS reset 14-20
Turbo pressure control Diagrams, solenoid operation 14-21, 14-22
Air conditioning   14-23
Variable induction control   14-24, 14-25
Active exhaust (turbo)   14-25, 14-26
Self-diagnosis system   14-26, 14-27
Fuel supply Construction diagram, fuel tank 14-28
Accelerator components Construction diagram 14-29
Cruise control system Block diagram 14-30
Components and functions 14-31
Structure diagram, control unit 14-32
Logic and block diagram 14-33
Operational functions 14-34
Fail-safe functions, overdrive release 14-35
Self-diagnosis and input checks 14-35, 14-36
Actuator, vacuum pump 14-37
Actuator operation modes 14-38
Intermediate link structure 14-39
Sensors: speed, throttle position, idle 14-40
Switches, operation 14-41, 14-42
Propeller Shaft and Universal Joints Contents   16-1
Propeller shaft Specification, construction diagram 16-2
Rear Suspension Contents   17-1
Rear suspension (FWD) Features, construction diagrams 17-2
Specifications, crossmember, trailing arm 17-3
Upper arm, lower arm, toe control, stabilizer bar 17-4
Rear hub 17-5
Rear suspension (AWD) Features, construction diagrams 17-6
Specifications, crossmember 17-7
Power Steering Contents   19A-1
General information Specifications, construction diagrams 19A-2
Steering wheel and column Construction 19A-3
Tilt steering construction & operation 19A-4
Shock absorbing structure 19A-5
Oil pump Performance 19A-6
4-Wheel Steering (4WS) System Contents   19B-1
General information Functions, features 19B-2
Specifications, construction 19B-3, 19B-4
Basic principles Generating effect mechanism 19B-5, 19B-6, 19B-7
Effects Lane changes 19B-8, 19B-9
Operation System construction 19B-10
System operation 19B-11, 19B-12
Components Steering gear and linkage 19B-12
Power steering oil pump 19B-13
Oil reservoir 19B-14
Rear wheel steering oil pump 19B-15
Oil pump performance 19B-16
Control valve   19B-16
Construction and operation 19B-17
Power cylinder   19B-18
Transaxle Contents   21-1
Manual transaxle (FWD) General information, Specifications 21-2
Sectional view 21-3
Transaxle control 21-4
Manual transaxle (AWD) General information, specifications 21-5
Sectional view 21-6
W5MG1 4WD transaxle, planetary gear center diff. 21-7, 21-8
Double-cone synchronizer 21-9, 21-10
Automatic transaxle General information, specifications 21-11
Sectional view 21-12
Transaxle control 21-13
Safety lock system 21-14, 21-15, 21-16, 21-17
Shift lock release mechanism 21-17
Torque converter, case, parking mechanism 21-18
Power train 21-19, 21-20
Pressure test port, dipstick, oil pump 21-20
Hydraulic and electronic control 21-21, 21-22, 21-23, 21-24, 21-25
Transaxle control unit 21-26
Pulse generator, oil temp sensor, inhibitor switch, kick-down servo 21-27
Diagnosis function chart 21-28
Wheels and Tires Contents   22-1
Specifications   22-2
Body Contents   23A-1
Main body Body paneling 23A-2
headlight support, dash panel, rear end panel 23A-3
Front floor, door 23A-4
Paint: specifications, 3-coat high-luster coating 23A-5
Paint: tinted pearl, 3-coat pearl tone paint 23A-6
Air pressure noise reduction Flush surface 23A-7
Full glass hatch 23A-8
Doors Door panel 23A-8
Door lock and operation 23A-9, 23A-10
Window glass regulator, power window 23A-11
Engine hood, liftgate, window glass   23A-12
Bumpers   23A-13
Door mirrors Heating mechanism 23A-14
Aero parts   23A-15
Summary of interior parts Features 23A-16
Instrument panel and cosole box, shelf cover General information 23A-17
Seats General information, structure diagram 23A-18
Electrical circuit 23A-19
Seat construction and operation 23A-20, 23A-21, 23A-22, 23A-23, 23A-24
Seat belt General information, construction and operation 23A-25, 23A-26, 23A-27, 23A-28
Supplemental Restraint System (SRS) Contents   23B-1
Design and operation   23B-2
Heaters and Air Conditioning Contents   24-1
General information Features, specifications 24-2
Components 24-3, 24-4
Small amount refrigerant system Receiver, refrigerant line, compressor, condenser 24-5
Heater unit, AC control panel   24-6
Compressor control Control when compressor locks (DOHC) 24-7
Manual AC 24-8
Full automatic AC 24-9
Condenser fan and radiator fan control Operation mode 24-10
Refrigerant line, self-diagnosis function   24-11
Emission control systems Contents   25-1
General information Front catalysts 25-2


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Except for the small gif and jpg images, the content, images, photographs, text, and multimedia displayed are Copyright ©2000-2002 by Jeff Lucius and K2 Software. All rights reserved. No part, section, image, photo, article, or whole of this site may be reposted or redisplayed without permission of the author.
Page last updated March 17, 2002.